Batch Type Ball Mill

Batch Type Ball Mill Specification

Rotation
Horizontal

Model
BTBM Series

Product Type
Batch Type Ball Mill

General Use
Grinding and mixing materials in batch processes

Material
Mild Steel / Stainless Steel

Type
Batch Type

Capacity
100 kg to 5000 kg per batch

Weight (kg)
Varies by model, 2000 kg and above

Computerized
No

Automatic
Semi-Automatic

CNC Or Not
Not CNC

Control System
Manual Control

Table Size
Customizable

Table Slide Way
Heavy Duty

Grinding Length
Customizable

Floor Space
Depends on Capacity

Spindle Speed
Varies by Model

Power
Depends on batch size, typically 3 to 30 HP

Voltage
220/440 V

Dimension (L*W*H)
Custom as per capacity requirement

Feature
High efficiency, robust construction, low maintenance

Color
Blue / Custom Color Available

Safety Features
Emergency Stop, Safety Guard Provided

Maintenance
Easy access for cleaning and maintenance

Lining Material
Rubber, Ceramic, or Manganese Steel

Service
Installation & Commissioning available

Operating Mode
Batch

Drum Length
600 mm to 3200 mm

Drum Diameter
600 mm to 3200 mm

Ambient Temperature
Upto 50C

Application
Paints, Ceramics, Chemicals, Minerals, Pharmaceuticals, Pigments

Noise Level
Low

Discharge Type
Over Flow/Grate Discharge

Ball Material
Steel/Alumina/Ceramic

Drive Type
Gear Motor / V-Belt

Charging Size
Up to 50 mm

Batch Type Ball Mill Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
20 Units Per Month

Delivery Time
7-20 Days

Main Domestic Market
All India

About Batch Type Ball Mill

Batch Type Ball Mill

VIRA Engineerings Batch type ball mill is mainly used for mixing of the material, grinding, the fineness of the product is uniform, saving power. Batch Type Ball Mill useful for wet or dry powder grinding as well as homogenously mix more than two materials. Additives can be added for homogenously mixed during batch. It is for grinding Dyes, Ceramics, Pigment, minerals etc.

Batch Type Ball Mill Is Consist Heavy Duty Fabricated Shell With Both Side Bosses Provide For Providing Good Strength. Main Shaft Is Fixed On Both Side Bosses Of Shell. Main Shaft Is Supported On Both Sides Bearing & Housing. Entire Rotary Drum Assembly Is Mounted On Heavy-Duty Fabricated Structure. Inside Lining Can Be Done By Particular Material As Well As Design Based On Requirement. Material Charging Manhole Is Also Used For Mill Cleaning Purpose. Counter Balance Weight Is Fixed At Opposite Side Of Manhole, Which Help Mill To Rotate In Balance Condition.

Batch Type Ball Mill Is Working As Batch Type Operation. Adequate Size, Shape And Qty Grinding Media Is Placed Inside Rotary Drum From Inlet Port. Material Can Be Fed From Inlet Connection Provided In Shell. All Ports Need To Close Before Start Rotating Rotary Drum. Fed Material Rotates With Rotary Drum. Grinding Media Rotate And Dropped In Side And Reduce Particle Size. Mixing And Grinding Operation Being Done Simultaneously When Drum Rotates. Mill Is To Be Stop After Completion Of Batch And Remove Material From Outlet Port.

Advantages

After Finished Material Is Discharged, Another Raw Material Can Be Put In For Grinding, CanT Continuous Feeding And Discharge Material.
Different Liners And Grinding Media Can Be Used To Meet Different Requirements.
The Fineness Of Grinding Material Depending On Milling Time
It Can Be Used For Wet Or Dry Grinding, Finished Slurry Can Pass 1000Mesh Screen.
Homogenously Mixed During Grinding
Auto Feed Or Discharge By Screw Or Hopper.

Product details

Automation Grade	Semi Automatic
Frequency [Hz]	50 Hz
Material Grade	SS304
Type Of Crushing Machines	Ball Grinding Mill
Voltage [V]	440 V
Country of Origin	Made in India
Phase	3 Phase
Power Source	Electricity
Material	Mild Steel
Brand	Vira Engineering
Capacity	2 Ton
Usage/Application	Industrial

Engineered for Versatility and Efficiency

Our Batch Type Ball Mill is specifically designed to handle diverse grinding and mixing needs in a broad spectrum of industries. With customizable dimensions, lining materials, and high-capacity options, it offers scalable solutions whether you are processing minerals, paints, or pharmaceuticals. Its semi-automatic operation, combined with heavy-duty construction, ensures efficient performance and lasting reliability.

Safety, Maintenance, and Support

We prioritize operational safety and user convenience. Every machine is equipped with an emergency stop and safety guard, while thoughtful design ensures easy access for cleaning and maintenance. Installation and commissioning services are available to support seamless setup, ensuring minimal downtime and maximum productivity from the outset.

FAQs of Batch Type Ball Mill:

Q: How does the Batch Type Ball Mill operate, and what materials can it process?

A: This ball mill functions in batch mode for grinding and mixing a range of materials such as paints, ceramics, minerals, chemicals, pharmaceuticals, and pigments. It uses steel, alumina, or ceramic balls inside a lined drum (rubber, ceramic, or manganese steel) to achieve uniform results in every batch.

Q: What are the benefits of choosing rubber, ceramic, or manganese steel lining for the drum?

A: Each lining material serves specific needs: rubber provides excellent abrasion resistance and is suitable for softer materials; ceramic offers high purity and chemical resistance, ideal for sensitive compounds; manganese steel is robust and durable, best for mineral processing and hard materials.

Q: Where can I install the Batch Type Ball Mill, and what are the power requirements?

A: The mill can be installed in any industrial facility that meets the required floor space based on the desired capacity. Power requirements depend on batch size, typically ranging from 3 to 30 HP, and voltage options include 220/440 V, making it suitable for most industrial settings in India.

Q: What is the maintenance process, and how easy is it to clean the mill?

A: Maintenance is straightforward thanks to the mills accessible design. The drum and other key components can be reached easily for regular cleaning, lining inspections, and ball replacement, reducing downtime and ensuring optimal operation.

Q: When should the ball mill be used in the production process?

A: Utilize the Batch Type Ball Mill during the grinding or mixing phase of your batch-oriented process. Its robust mechanism ensures consistent particle size reduction and even blending prior to subsequent manufacturing steps.

Q: How does the over flow or grate discharge system affect product quality?

A: The discharge system (overflow or grate) influences material retention time and particle size control. Overflow discharge is ideal for finer products, while grate discharge enables higher throughput and controlled removal of processed material.

Q: What safety features are included with the Batch Type Ball Mill?

A: The machine incorporates an emergency stop and a safety guard to ensure operator protection during use. These features meet standard industry safety practices, promoting safe handling and operation on the production floor.