Vertical Shaft Kiln

Vertical Shaft Kiln Specification

Rating
Industrial grade

Feature
High thermal efficiency, low maintenance, continuous operation

Condition
New

Type
Vertical Shaft Kiln

Usage
Calcination of limestone, dolomite, and related minerals

Power
40-120 kW depending on capacity

Voltage
380V/415V, 3 Phase, 50/60 Hz

Size
Customizable, standard sizes available from 100 TPD to 500 TPD

Dimensions
Depends on capacity, e.g. Height: 6m - 12m

Weight
Variation from 20T to 85T depending on model

Application
Cement, lime production, metallurgy, chemical industry

Fuel Type
Coal, petroleum coke, natural gas, firewood

Capacity
100 TPD to 500 TPD

Vertical Shaft Kiln Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
20 Units Per Month

Delivery Time
7-20 Days

About Vertical Shaft Kiln

The Vertical Shaft Kiln has the advantage of low investment profile therefore, suitable for small and medium scale processing of different materials like limestone and refractory. There fuels such as coke, coal, gas, oil, and other alternative fuels are combusted using various types of burner or charging systems. Moreover, its design is designed in such a way that it prevent radiation loss. For various application requirements, Vertical Shaft Kiln is available in different options.

Vertical Shaft Kilns Have Among Others The Advantage Of Low Investment Profile And Hence Very Suitable For Small And Medium Scale Processing Of Various Solid Minerals Such As Limestone And Refractory. The Low Investment Profile Therefore Makes It Attractive In Developing Countries Where Sources Of Investment Capital Are Lean. Vertical Kilns However Are Plagued With A Number Of Operational Problems Such As Channeling, Stratification, Hanging Accident, Poor Heat Distribution Among Others. This Work Investigated The Effects Of Burner Types, Firing Rate And Degree Of Draft On The Vertical Kiln Temperature Profile And Hence The Efficiency Of The Kiln. Numerous Fuels Such As Coke, Coal, Gas, Oil, As Well As Other Alternative Fuels Are Combusted Using Different Types Of Burner Or Charging Systems.

Material Traveling Slowly In The Kiln. All The Material Get Fused Here. After Passing Through The Burning Zoon The Material Start Cooling Slowly. The Clinkerisation Start And Clinker Finally Comes Out Of The Kiln.

Advantages

Different Plant Sizes Available
Use Of Alternative Fuels Like Low Volatile Coal, Petroleum Coke, Lignite Etc.
Use Of Alternate Raw Materials Like Bauxite, Laterite, Iron Ore, Lime, Sea Shells Etc.
Better Kiln Design To Prevent Radiation Loss.
Fuel Efficient Technology.
Low Capital Investment.
Easy Management.
Smaller Site Area.
Clean Production

Product List

Crushing Equipment
Grinding Equipment
Drying Equipment
Screening Equipment
Mixing Equipment
Conveying Equipment
Pelletizing Equipment
Kiln
Separation Equipment
Feeding Equipment
Pollution Controlling Equipment
Storage Equipment
Brick Making Machine
Erection-Commissioning And R&D Services

Product details

Caloric Consumption	1120 kcal/kg. Cao
Electric Consumption	12 kwh/tons cao
Fuel	Gas
Limestone Size	120 mm
l. O. I.	52%
Production	250 tons cao/d
Reactivity t60	Less Than 2
Country of Origin	Made in India
Brand	Vira Engineering
Process	Dry,Wet
Firing Method	Indirect firing,Direct firing
Usage/Application	Industrial

Customizable Design and Robust Construction

Constructed to withstand intense industrial use, the Vertical Shaft Kiln comes in mild or stainless steel as per your specification. The kilns design can be tailored for different capacities, offering standard and custom sizes ranging from 100 to 500 TPD. This robust system is equipped with special grade refractory lining for high thermal efficiency and longevity.

Advanced Operation and Process Control

The kiln offers both automatic and semi-automatic operational modes, featuring a PLC-based control panel for precise process regulation. Continuous operation and automated feed and discharge mechanisms ensure efficient handling of material sizes from 10 to 100 mm, making the process seamless and adaptable to various production requirements.

Eco-friendly and Efficient

Meeting stringent international emission standards, this kiln supports various fuel types, including coal and natural gas, while maintaining high energy efficiency. The integrated water cooling system, low maintenance requirements, and specialized refractory lining minimize operational costs and maximize kiln lifespan.

FAQs of Vertical Shaft Kiln:

Q: How does the Vertical Shaft Kiln benefit industrial calcination processes?

A: The Vertical Shaft Kiln ensures efficient and continuous calcination of limestone, dolomite, and related minerals by providing uniform heat distribution, high thermal efficiency, and stable process control. Its automatic operation and specialized refractory lining contribute to consistent product quality and reduced operational downtime.

Q: What materials can the kiln construction be customized with?

A: The kiln can be constructed from either mild steel or stainless steel, depending on your operational requirements and the corrosiveness of processed materials. This customization enhances durability and ensures compatibility with different industrial environments.

Q: When should the kilns refractory lining be inspected or maintained?

A: Routine inspection of the special grade refractory bricks is recommended every 6 to 12 months or after any major operational interruption. Proper maintenance extends the refractory linings lifespan and secures optimal thermal efficiency, helping the kiln achieve its anticipated 15 to 20 years of service.

Q: Where is this kiln typically installed and what support is available during setup?

A: These kilns are usually installed at plant sites for cement, lime, metallurgy, and chemical industries. Comprehensive on-site technical support is offered during installation to ensure proper setup and commissioning, helping clients achieve seamless integration into their existing production lines.

Q: What are the key benefits of using the PLC-based panel in operation?

A: The PLC-based panel provides advanced process regulation, real-time monitoring, and automated control of kiln operations. This optimizes fuel usage, improves safety, maintains consistent product quality, and reduces the need for manual intervention, enhancing overall operational efficiency.

Q: How is material discharged from the kiln, and what is the feed range it can handle?

A: Material is discharged efficiently through a bottom discharge system, streamlining removal of calcined products. The kiln accommodates a material feed size ranging from 10 mm up to 100 mm, making it versatile for a variety of calcination applications.

Q: What emission standards does the kiln meet, and why is this important?

A: This kiln complies with international pollution control standards, which ensures environmentally responsible operation and adherence to regulatory requirements. Meeting these standards protects workers, the environment, and the community while facilitating smoother regulatory approvals.

Price 2000000 INR/ Piece

Minimum Order Quantity
1 Unit

Supply Ability
20 Units Per Month

Delivery Time
7-20 Days

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